Formal and Casual Shirts Manufacturer and Supplier

Material Categories used in product of Formal and Casual Shirts

Materials used for making formal and casual shirts in Pakistan can be classified into several categories based on their properties and characteristics. The following is a list of materials commonly used in the country, organized by category and subcategory.

• Cotton Fabric
  • 100% cotton
  • Cotton blend (cotton and polyester)
  • Egyptian cotton
  • Pima cotton
• Synthetic Fabric
  • Polyester
  • Nylon
  • Rayon
  • Acrylic
• Silk Fabric
  • Silk
  • Dupioni silk
  • Satin silk
  • Chiffon silk
• Linen Fabric
  • 100% linen
  • Linen blend (linen and cotton)
• Denim Fabric
  • 100% denim
  • Denim blend (denim and cotton)
• Flannel Fabric
  • 100% flannel
  • Flannel blend (flannel and cotton)
• Chambray Fabric
  • 100% chambray
  • Chambray blend (chambray and cotton)
• Oxford Fabric
  • 100% Oxford
  • Oxford blend (Oxford and cotton)
• Poplin Fabric
  • 100% poplin
  • Poplin blend (poplin and cotton)
• Twill Fabric
  • 100% twill
  • Twill blend (twill and cotton)

Fabric vs GSM

GSM (grams per square meter) is a measure of the weight or thickness of fabric. The GSM range for formal and casual shirts in Pakistan can vary depending on the material used, the brand, and the specific style of the shirt. The following is a list of general GSM ranges for different shirt categories, organized by heading and subheading.

• Cotton Fabric
  • Formal Shirts: 120-170 GSM
  • Casual Shirts: 100-150 GSM
• Synthetic Fabric
  • Formal Shirts: 100-150 GSM
  • Casual Shirts: 80-120 GSM
• Silk Fabric
  • Formal Shirts: 50-80 GSM
  • Casual Shirts: 30-60 GSM
• Linen Fabric
  • Formal Shirts: 120-200 GSM
  • Casual Shirts: 80-150 GSM
• Denim Fabric
  • Formal Shirts: Not common
  • Casual Shirts: 180-300 GSM
• Flannel Fabric
  • Formal Shirts: Not common
  • Casual Shirts: 150-200 GSM
• Chambray Fabric
  • Formal Shirts: Not common
  • Casual Shirts: 120-170 GSM
• Oxford Fabric
  • Formal Shirts: 120-170 GSM
  • Casual Shirts: 100-150 GSM
• Poplin Fabric
  • Formal Shirts: 120-170 GSM
  • Casual Shirts: 100-150 GSM
• Twill Fabric
  • Formal Shirts: 120-170 GSM
  • Casual Shirts: 100-150 GSM

Note: The above ranges are meant to provide a general idea and may vary depending on the specific fabric and garment construction. The GSM range can also vary within a category based on the specific weave, finish, and intended use of the fabric.

Weaving Strategy for Shirts based on fabric

The weaving used in manufacturing formal shirts and casual shirts in Pakistan can vary based on the fabric material, design, and intended use of the garment. The following is a list of common weaves used for different shirt categories, organized by category and subcategory.

• Cotton Fabric
  • Formal Shirts: Poplin weave, Oxford weave, Twill weave
  • Casual Shirts: Chambray weave, Herringbone weave, End-on-end weave
• Synthetic Fabric
  • Formal Shirts: Satin weave, Taffeta weave
  • Casual Shirts: Crepe weave, Chiffon weave
• Silk Fabric
  • Formal Shirts: Jacquard weave, Dobby weave
  • Casual Shirts: Crepe de chine weave, Georgette weave
• Linen Fabric
  • Formal Shirts: Plain weave, Herringbone weave
  • Casual Shirts: Basket weave, Twill weave
• Denim Fabric
  • Formal Shirts: Not common
  • Casual Shirts: Twill weave
• Flannel Fabric
  • Formal Shirts: Not common
  • Casual Shirts: Plain weave, Twill weave
• Chambray Fabric
  • Formal Shirts: Not common
  • Casual Shirts: Plain weave
• Oxford Fabric
  • Formal Shirts: Oxford weave
  • Casual Shirts: Oxford weave
• Poplin Fabric
  • Formal Shirts: Poplin weave
  • Casual Shirts: Poplin weave
• Twill Fabric
  • Formal Shirts: Twill weave
  • Casual Shirts: Twill weave

Note: The above weaves are some of the common ones used in manufacturing formal and casual shirts in Pakistan. However, there may be variations or combinations of weaves used in different types of shirts.

Styles in Formal and Casual Shirts

There are several different styles of formal and casual shirts in Pakistan. The following is a list of some of the most common styles for both categories.

1. Formal Shirts
   1. Dress Shirt: A classic formal shirt with a pointed collar and long sleeves. It usually has a plain front with buttons or a hidden placket and is made from a crisp, lightweight fabric like poplin or Oxford.
   2. Tuxedo Shirt: A formal shirt worn with a tuxedo. It features a wingtip collar, pleated front, and French cuffs.
   3. Button-Down Shirt: A dress shirt with a collar that can be buttoned down to the shirt. It is often made from a softer fabric like cotton or linen and can be worn with or without a tie.
2. Casual Shirts
   1. Polo Shirt: A short-sleeved shirt with a collar and a few buttons at the neck. It is usually made from cotton pique and has a sporty, casual look.
   2. Henley Shirt: A collarless shirt with a buttoned placket and a few buttons at the neck. It can be short-sleeved or long-sleeved and is often made from cotton or a blend of cotton and polyester.
   3. Hawaiian Shirt: A short-sleeved shirt with a colorful, tropical print. It usually features a pointed collar, buttons down the front, and a straight hem.
   4. Flannel Shirt: A casual shirt made from soft flannel fabric. It is often plaid or checkered and has a cozy, comfortable feel.
   5. Chambray Shirt: A casual shirt made from chambray fabric, which is a lightweight, plain-weave cotton. It often has a button-down collar and a relaxed fit.

Shirts Collar Styles

There are several different types of collars used in formal and casual shirts in Pakistan. The following is a list of some of the most common types of collars.

• Formal Shirt Collars
  • Point Collar: A classic collar style with pointed tips that can be worn with or without a tie. It is a versatile collar style that works well with most face shapes.
  • Spread Collar: A collar style with wider collar points that are angled outward. It is often worn with a Windsor knot tie and is a good choice for people with narrower faces.
  • Button-Down Collar: A collar with points that can be buttoned down to the shirt. It is a more casual collar style that works well with softer fabrics like cotton or linen.
• Casual Shirt Collars
  • Camp Collar: A collar style with a flat, open design and no collar stand. It is often seen on Hawaiian or Cuban-style shirts.
  • Cuban Collar: A collar style with a flat, open design and a short, stand-up collar. It is often seen on retro-style shirts.
  • Mandarin Collar: A collar style with a short, stand-up collar that does not fold over. It is a more minimalist collar style often seen on dress shirts or traditional Chinese clothing.

Shirts Cuff Styles

There are several different cuff styles used in formal and casual shirts in Pakistan. The following is a list of some of the most common cuff styles.

• Formal Shirt Cuffs
  • French Cuff: A double-length cuff that is folded back and fastened with cufflinks. It is a more formal cuff style often seen on dress shirts worn with a suit or tuxedo.
  • Barrel Cuff: A classic cuff style with a single button or two buttons that fasten the cuff around the wrist. It is a versatile cuff style that can be worn with or without a jacket.
• Casual Shirt Cuffs
  • Button Cuff: A simple cuff style with a single button that fastens the cuff around the wrist. It is a more casual cuff style that is often seen on casual shirts.
  • Convertible Cuff: A cuff style that can be worn with or without cufflinks. It has a buttonhole on one side and a fold-back cuff on the other side that can be fastened with a button or cufflink.

Sizing for Shirts Internationally

Although we work strictly on customer’s tech pack but here are the most common sizing in numbers used for formal and casual shirts in different regions of the world:

• United States:
  • Men’s shirts: Chest size in inches (e.g. 16″, 16.5″, 17″, etc.), and sleeve length from center of back to end of sleeve in inches (e.g. 32/33, 34/35, etc.)
  • Women’s shirts: Bust size in inches (e.g. 36″, 38″, 40″, etc.), and sleeve length from center of back to end of sleeve in inches (e.g. 30.5″, 31″, 31.5″, etc.)
• Europe:
  • Men’s shirts: Chest size in centimeters (e.g. 41cm, 42cm, 43cm, etc.), and sleeve length from center of back to end of sleeve in centimeters (e.g. 81/82cm, 83/84cm, etc.)
  • Women’s shirts: Bust size in centimeters (e.g. 92cm, 96cm, 100cm, etc.), and sleeve length from center of back to end of sleeve in centimeters (e.g. 77cm, 78cm, 79cm, etc.)
• United Kingdom:
  • Men’s shirts: Neck size in inches (e.g. 15″, 15.5″, 16″, etc.), and sleeve length from center of back to end of sleeve in inches (e.g. 32/33, 34/35, etc.)
  • Women’s shirts: Bust size in inches (e.g. 36″, 38″, 40″, etc.), and sleeve length from center of back to end of sleeve in inches (e.g. 30.5″, 31″, 31.5″, etc.)
• Japan:
  • Men’s and women’s shirts: Size based on body height in centimeters (e.g. 165cm, 170cm, 175cm, etc.)
• Australia and New Zealand:
  • Men’s and women’s shirts: Size based on chest measurement in centimeters (e.g. 92cm, 96cm, 100cm, etc.)
• South Korea:
  • Men’s and women’s shirts: Size based on body height in centimeters (e.g. 170cm, 175cm, 180cm, etc.), and weight in kilograms.

Shirts Hem Types

Hems are the finished edge of a garment that prevents the fabric from fraying and gives it a clean, polished look. For formal and casual shirts, there are several types of hem styles that are commonly used.

1. Straight Hem: This is the most basic hem style and features a simple, straight edge at the bottom of the shirt. It is a versatile hem style that works well with both formal and casual shirts.
2. Round Hem: This hem style features a curved, rounded edge at the bottom of the shirt. It is commonly used for casual shirts and gives them a more relaxed, casual look.
3. High-Low Hem: This hem style features a longer back hem and a shorter front hem. It is commonly used for casual shirts and adds a stylish, trendy look to the garment.
4. Shirttail Hem: This hem style features a curved edge at the sides of the shirt, which is longer at the back than the front. It is commonly used for both formal and casual shirts and adds a stylish touch to the garment.
5. Scallop Hem: This hem style features a curved edge with rounded notches, creating a scallop-like appearance. It is commonly used for casual shirts and adds a playful, unique touch to the garment.
6. French Hem: This hem style features a double-folded hem that is stitched in place. It is commonly used for dress shirts and gives them a refined, formal look.
7. Square Hem: This hem style features a straight edge at the bottom of the shirt, with no curves or angles. It is a simple, classic hem style that works well with both formal and casual shirts.
8. Split Hem: This hem style features a vertical split at the side of the shirt, which allows for greater movement and flexibility. It is commonly used for casual shirts and adds a subtle detail to the garment.
9. Contrast Hem: This hem style features a different fabric or color at the hem of the shirt, creating a contrasting detail. It is a unique and eye-catching hem style that can add a stylish touch to the garment.

The hem style can also vary in length, from a shorter crop to a longer tunic length. The length of the hem can depend on factors such as the style of the shirt, the intended use, and the wearer’s personal preference.

Frequently Asked Questions

1. How does the GSM (grams per square meter) of fabrics influence the durability and comfort of men’s dress and casual shirts across different materials?

The GSM (grams per square meter) of fabric plays a crucial role in determining both the durability and comfort of men’s shirts. A higher GSM typically means the fabric is thicker, heavier, and more durable, which is ideal for cooler weather or more formal shirts, like those made from Oxford or twill. Lower GSM fabrics are lighter, more breathable, and comfortable, making them perfect for casual wear in warmer climates. For instance, poplin shirts often have a GSM of 100-120, while a heavier twill might have a GSM of 160 or more, offering both structure and warmth. Understanding GSM helps buyers select shirts that meet both aesthetic and functional needs.

2. In what ways do the properties of Egyptian cotton enhance the quality and luxury of men’s dress shirts compared to standard cotton blends?

Egyptian cotton is renowned for its extra-long fibers, which result in a smoother and stronger fabric compared to standard cotton. The longer the cotton fibers, the fewer the seams, which means fewer weak points in the fabric. Egyptian cotton shirts are more durable and resistant to pilling, offering a silky-smooth feel that becomes softer with each wash. These shirts are also more breathable and absorbent, making them perfect for warmer climates or long wear. Due to their superior quality, Egyptian cotton shirts typically retain their crisp, refined appearance longer than regular cotton blends.

3. What are the performance and aesthetic differences between shirts made from 100% linen versus linen-cotton blends in various climatic conditions?

100% linen shirts are known for their exceptional breathability and natural moisture-wicking properties, making them ideal for hot and humid climates. Linen naturally provides a relaxed, casual look due to its slightly wrinkled texture. However, linen can be less durable and prone to shrinking. Linen-cotton blends, on the other hand, combine the best of both worlds—maintaining the coolness and breathability of linen while enhancing durability and reducing wrinkling. This blend is more versatile, offering a cleaner look while still being breathable and comfortable for year-round wear.

4. How does the weave structure of Oxford fabric contribute to the texture, durability, and formality of men’s shirts?

Oxford fabric, a type of basket weave, uses two different yarns woven together, creating a textured, durable, and soft fabric. The structure provides a balanced combination of robustness and comfort, making it suitable for both formal and casual shirts. Oxford shirts are typically medium to heavy-weight and have a soft hand feel, which adds to their comfort. While the traditional Oxford shirt is more formal, variations like the button-down Oxford are often used in casual settings. The weave’s durability ensures that Oxford shirts last longer and maintain their structure even after multiple washes.

5. What are the advantages and disadvantages of incorporating synthetic fibers like polyester into men’s dress and casual shirts in terms of maintenance and wearability?

Synthetic fibers such as polyester are often blended with cotton to create shirts that are low-maintenance and wrinkle-resistant. These fibers help shirts retain their shape, resist shrinking, and hold up well in frequent washing. However, polyester can have a lower breathability compared to natural fibers like cotton and linen, making it less comfortable in hot weather. While polyester-blend shirts are more affordable and durable, they can feel less natural against the skin, especially if not blended with a high percentage of cotton. For dress shirts, polyester blends offer a crisp, smooth appearance without requiring frequent ironing.

6. How do the weight and composition of flannel fabric affect the suitability of flannel shirts for different seasons and occasions?

Flannel is typically a heavier fabric made from brushed cotton or wool, making it an ideal choice for colder months. The weight of flannel provides excellent insulation while still maintaining breathability, offering comfort during fluctuating temperatures. Flannel shirts are often associated with casual wear due to their soft, warm texture and rugged aesthetic. Depending on the weave and composition (cotton, wool, or synthetic blends), flannel shirts can range from lightweight for layering in fall to heavier for full warmth in winter. Their versatility makes them suitable for outdoor activities, casual gatherings, or layering under jackets.

7. What are the distinguishing features of chambray shirts compared to denim shirts, and how do their care requirements differ?

Chambray and denim shirts may appear similar, but their key difference lies in the weave. Chambray is a plain weave fabric, typically made from 100% cotton, which gives it a lighter, softer texture compared to denim, which uses a twill weave and is usually thicker and heavier. Chambray shirts are more breathable and suitable for warmer weather, while denim shirts are heavier and ideal for cooler conditions. In terms of care, chambray requires less maintenance due to its lighter weight and flexibility, while denim shirts need more attention to avoid fading or shrinkage due to their heavier, more robust fabric.

8. How does the choice between twill and poplin weaves impact the appearance, feel, and wrinkle resistance of men’s shirts?

Twill and poplin are two common fabric weaves that differ in texture, durability, and wrinkle resistance. Twill fabric, known for its diagonal weave, produces a slightly thicker, more textured fabric, often used for more formal or winter shirts. Twill shirts are generally more durable and resistant to wrinkles, making them ideal for professional environments. On the other hand, poplin is a plain weave, resulting in a smoother, lighter fabric. Poplin shirts tend to be more breathable, making them perfect for warmer weather. While poplin is more prone to wrinkling, its lightness offers an easy-to-iron finish for casual wear.

9. What role does the incorporation of rayon and acrylic fibers play in enhancing the drape and sheen of men’s shirts?

Rayon and acrylic fibers are often added to cotton or polyester blends to enhance the drape, softness, and sheen of shirts. Rayon, derived from plant fibers, mimics the feel of silk, adding a luxurious sheen to shirts, making them ideal for dress shirts that require a smooth, polished look. Acrylic fibers, often used to mimic wool, add softness and increase the fabric’s ability to retain color, making shirts more vibrant. These synthetic fibers also enhance the fabric’s resistance to wrinkles, ensuring shirts maintain their crisp, attractive appearance throughout the day. However, both fibers can have lower breathability compared to natural fibers.

10. How does the use of recycled materials in shirt manufacturing align with sustainability goals, and what impact does it have on fabric quality and consumer perception?

The use of recycled materials in shirt manufacturing has gained traction as part of the growing demand for sustainable fashion. Recycled fabrics, often derived from post-consumer waste such as plastic bottles or discarded garments, reduce the need for virgin resources, lowering environmental impact. These fabrics can maintain comparable quality to new fibers, though some adjustments may be necessary in the production process to ensure durability and comfort. Shirts made from recycled materials help brands align with eco-conscious consumers, improving their image in the eyes of sustainability-focused buyers. The trend also reflects a shift towards more responsible manufacturing practices within the fashion industry.